China OEM Wire Drawing Plastic Molded Parts for Automated Office Equipment

Product Description

Product Parameters

Wire Drawing Plastic Molded Parts for Automated Office Equipment

 1  Mold type:  Plastic Injection Mold
 2  Mold cavity & core steel:  S136
 3  Cavity number(s):  1 cavity
 4  Feed system:  YUDO/1 Valve GATE 
 5  Surface finish:  Polishing
 6  Feature:  Black
 7  Lead time for mold(s):  3~4 weeks, depending on how complex of mold solution.

 

 1  Part Name:   Plastic Molded Component
 2  Part Size:   OEM as per client’s part drawing or sample
 3  Part Plastic:   PCGT
 4  Injection Color:  Black
 5  Unique:  Wire drawingsurface finish
 6  Application:  Automated machine
 7  Lead time for parts:  1 week, denpending on order quantity.

***Notes***
Price indication and product information are for reference only, please inquiry wiht our team, we will analysis your project and prepare precision quotation with optimal mold solution to meet your project purpose.
OEM service is available, no matter you are looking for molds or CHINAMFG

 

More Product Show

Plastic Parts:
Green Vitality Industry Ltd. manufacture custom-made plastic injection molded parts that are tailored to your specific needs. Service Scope includes Electronics, Household, (Small) Home Appliance, OA Equipment (Office equipment), Bathroom Product, Auto, Industrial, Medial, Toys, Cosmetic, Packaging & Storage, Outdoors etc
Our team of experts carefully selects the perfect plastic material to ensure optimal performance for your application. 
Plastic Material: PE, PP, PVC, PS, ABS, PC, PA(GF), POM, Acrylic, PMMA, PC/ABS, HDPE , TPE, TPU, PET, PBT(GF), PP+TD20, BMC etc.
Certificate: RoHS, REACH, FDA etc.
Specail requirement: Food grade, UV resistant, Flame retardent V0 V1 ect.
Plastic Manufacturers: CHIMEI, SABIC, LG, Formosa, Dupot etc.

 

Mould Show

Plastic Injection Moulds:
Green Vitality Industry Ltd. specialize in building plastic injection molds for a wide range of applications. Our molds are designed to meet the highest standards of precision and durability, ensuring reliable performance and long-lasting use.  

Mold Type: Single Cavity Mold, Multi Cavities Mold, Hot Runner Mold, Cold Runner Mold, Two-Shot Mold,Over-moulding                                  Mold, Insert Mold, Stack Mold, Automatic Thread Demoulding Mold, Reverse Mold, Gas Assisted Mold, Precision Mold.
Mold Standard: D-M-E, HASCO, JIS
Mold Base: LKM, DME, HASCO, FUTABA
Mold components: D-M-E, HASCO, JH, HPS, CHINAMFG etc
Hot Runner System: Mold-masters, Husky, Synventive, Incoe,DME,Hasco,Ewikon, Spear, Thermoplay,Master Tip,Yudo,HRS etc.
Mold Steel Treatment: Heat Treatment, Nitriding, Chrome Plating
Gate Type: Open gate, Side gate (Edge gate), Sub gate, Pin point gate, Valve gate, Xihu (West Lake) Dis.a gate, Direct gate, Fan gate etc.
Hydraulic Cylinder: PARKER, TAIYO, STAUBU, JUFAN
Surface Finish: Polishing SPI standard, Texture VDI standard
Texture: Mold-tech, Yick Sang, Ni Hong ,Tanazawa etc

 

Project Management

One-stop Service:
Green Vitality, your one-stop service for all your product development. With our expertise in designing and building moulds, we can provide you with the support from start to finish, whether you’re in the initial stages of product development or require assistance with the final production process. 

Our services include:
– Free Quotation: Cost evaluation, part design improved suggestion.
– DFM
– Mold Flow Analysis
– Mold Design
– Rapid Prototype Fabrication:
 3d printing, Vacuum Silicone Replica, Prototyping mold.
– Mold Making
– Mass Production for parts: Small batch & High-volume.
– Mold Maintaining & Techincal support

Quality Assurance:
At CHINAMFG Industry Ltd., we take quality control seriously. Every customer has unique requirements, which is why our quality inspection guidelines are tailored to meet specific needs. With CHINAMFG Industry Ltd., you can trust that your project is in capable hands. Our commitment to quality ensures that you receive the best possible results. 
To effectively manage our projects, we utilize professional forms and graphics to closely monitor and track the progress of each project

– Mould Progress Report

– Incoming Inspection Report
– Processing Inspection Report
– Copper Electrade Inspection Report

– Mould Trial Parameter Report
– Part Inspection Report
– Mould Inspection Record Before Delivery

– Tooling Evaluation and Approval Report

Our strict adherence to the ISO9001:2015 system ensures that every step of our production process meets the highest standards. From the initial design to the final product, we prioritize quality in everything we do.

 

Company Profile

Since 1993, Green Vitality Industry Ltd. has been dedicated to the mold industry, providing top-quality solutions for mold designing, mold making, injection molding, and more. With our modern business management system and ISO 9001-2015 Quality System guideline, we ensure the highest standards of quality and customer satisfaction.
Our qualified and dedicated team, along with our sophisticated production techniques and modern manufacturing equipment, we are full of capabilities in offering professional one-stop solution of mould designing, mould making, injection moulding and beyond-value service.
With around 80% of our molds and CHINAMFG exported to countries such as the US, Spain, Germany, Norway, Australia, UK, France, and Italy, we have established ourselves as a trusted global supplier.

When you work with Green Vitality, you’ll notice that:
— Signed Confidentiality Agreement: Your proprietary data is safe and secure with us.
— Factory Direct Quotation: Enjoy competitive prices without any middlemen.
— In-House Production Capability: We have the expertise to handle both moulds and plastic moulding parts.
— 30 Years of Experience: Benefit from our extensive knowledge and industry insights. 
— Dedicated Sales Team: Our efficient team is always ready to assist you.
— Design & Project Engineer Team: Provide scientific mold solutions tailored to your project’s needs. 
— Support Your Schedule: We understand the importance of meeting deadlines.

 

Factory Show

Mould Work Shop:
Welcome to CHINAMFG Industry Ltd.’s Mould Workshop, where precision and quality meet. Our state-of-the-art tooling workshop is equipped with advanced machinery to create precision moulds that adhere to international standards such as LKM, DME, HASCO, and more.
Our expert team design moulds specifically tailored to your production needs, ensuring the mold perfectly match the capacity of your injection machines.
With our commitment to CHINAMFG and attention to detail, you can trust us to deliver high-quality plastic molds that meet your expectations. Experience the precision and reliability of our plastic injection molding process, resulting in flawless plastic injection molding parts.
Discover the benefits of our high-quality plastic molds, meticulously crafted to ensure durability and longevity. With a focus on precision plastic injection molding, we deliver exceptional results every time.
Processing Equipment: CNC Lathe Machines, CNC Milling Machines, EDM Machines, Mirror EDM Machines, Wire-Cutting Machines, Surface Grinders, Precision Grinders etc. 

Injection Molding Work Shop:
With our diverse range of tonnage injection machines, CHINAMFG is are able to produce tailor-made plastic molding parts in small, medium, or large volumes. This flexibility is especially beneficial for business beginners and those in the early stages of new product development, as our minimum order quantity starts from just 100 pieces.
Our plastic injection molding process is highly efficient and economic, thanks to the use of fully automatic robotic arms. These robotic arms enable 24-hour nonstop mass manufacturing, ensuring a continuous and streamlined production process.

 

Packaging & Shipping

Assembly Line:
You could rely on CHINAMFG to offer a complete, turnkey package for your convenience. Our team takes care of all the necessary assembly and packaging, ensuring that you receive a finished product directly at your doorstep. With our expertise and attention to detail, you can trust us to handle every step of the process seamlessly.

– Specialty Operations: Painting, Silk-screen Printing, Ultrasonic Welding, Electroplating, Coating, Heat transfer technology etc.
– Product Assembly
– Custom Labelling & Packaging

 

Safe Package & Transportation:

Cartons for parts packing, Free-Fumigation Three-Plywood case for molds packing. In time delivery !

 

FAQ

1. Are you a trading company or a manufacturer?
   Green Vitality Industry Ltd. is a reputable and experienced mould manufacturer with over 30 years of expertise. We are delighted to share you with visual evidence of our state-of-the-art workshop. We also extend a warm invitation for you to visit our factory and witness our manufacturing process firsthand.

2. Which kind of product can you make?
    At Green Vitality, we specialize in precision plastic injection moulds and offer mass production services for moulded plastic parts. 

3. Do you support OEM?
    Absolutely! CHINAMFG is fully equipped to produce customized parts based on your part drawings or samples. In fact, more than 90% of our products are tailored to meet the unique requirements of our valued customers.

4. If no 3D drawing or samples, how should I start the new project?
    If you don’t have a 3D drawing or samples, don’t worry! Simply share your idea with us, whether it’s a sketch or a picture with dimensions. Our skilled team will assist you in transforming your concept into a detailed 3D drawing design.

5. How about the samples?
    Once we finish the mould, we will promptly produce samples for you to evaluate. These samples will be delivered to you for thorough testing, ensuring that they meet your expectations and requirements.

6. How about the mould modification?
    Your satisfaction is our top priority. After you test the samples, please provide us with your feedback. If there are any discrepancies in dimensions compared to the original drawing, we will modify the mould free of charge and create new samples for your approval.

7. How about the proprietary rights of the mold?
    Rest assured, the mould belongs solely to you, the customer who has invested in it. CHINAMFG Industry Ltd. is committed to maintaining the mould exclusively for your use.

8. What kind of trade terms can you do?
    We offer a range of trade terms to accommodate your preferences, including EX-WORKS, FOB, CIF, DDU, and DDP. We strive to provide flexibility and convenience in our business transactions.

9. How about your delivery time?
     Typically, the production time time is approximately 40 days, with 30 days allocated for mould building and an additional 10 days for mass production. However, please note that the complexity of the part and mould structure may influence the overall timeline. Rest assured, we are committed to delivering your order in a timely manner.

 

Green Vitality Industry Ltd., is always conducting business with honesty and integrity.
We value your attention and look CHINAMFG to the opportunity to serve you.

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Warranty: 1 Years
Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Single Cavity
Plastic Material: PC
Process Combination Type: Single-Process Mode
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
Available

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Can you explain the role of temperature and pressure in injection molding quality control?

Temperature and pressure are two critical parameters in injection molding that significantly impact the quality control of the process. Let’s explore their roles in more detail:

Temperature:

The temperature in injection molding plays several important roles in ensuring quality control:

1. Material Flow and Fill:

The temperature of the molten plastic material affects its viscosity, or flowability. Higher temperatures reduce the material’s viscosity, allowing it to flow more easily into the mold cavities during the injection phase. Proper temperature control ensures optimal material flow and fill, preventing issues such as short shots, flow marks, or incomplete part filling. Temperature control also helps ensure consistent material properties and dimensional accuracy in the final parts.

2. Melting and Homogenization:

The temperature must be carefully controlled during the melting process to ensure complete melting and homogenization of the plastic material. Insufficient melting can result in unmelted particles or inconsistent material properties, leading to defects in the molded parts. Proper temperature control during the melting phase ensures uniform melting and mixing of additives, enhancing material homogeneity and the overall quality of the molded parts.

3. Cooling and Solidification:

After the molten plastic is injected into the mold, temperature control is crucial during the cooling and solidification phase. Proper cooling rates and uniform cooling help prevent issues such as warping, shrinkage, or part distortion. Controlling the temperature allows for consistent solidification throughout the part, ensuring dimensional stability and minimizing internal stresses. Temperature control also affects the part’s crystallinity and microstructure, which can impact its mechanical properties.

Pressure:

Pressure control is equally important in achieving quality control in injection molding:

1. Material Packing:

During the packing phase of injection molding, pressure is applied to the molten plastic material to compensate for shrinkage as it cools and solidifies. Proper pressure control ensures that the material is adequately packed into the mold cavities, minimizing voids, sinks, or part deformation. Insufficient packing pressure can lead to incomplete filling and poor part quality, while excessive pressure can cause excessive stress, part distortion, or flash.

2. Gate and Flow Control:

The pressure in injection molding influences the flow behavior of the material through the mold. The pressure at the gate, where the molten plastic enters the mold cavity, needs to be carefully controlled. The gate pressure affects the material’s flow rate, filling pattern, and packing efficiency. Optimal gate pressure ensures uniform flow and fill, preventing issues like flow lines, weld lines, or air traps that can compromise part quality.

3. Ejection and Part Release:

Pressure control is essential during the ejection phase to facilitate the easy removal of the molded part from the mold. Adequate ejection pressure helps overcome any adhesion or friction between the part and the mold surfaces, ensuring smooth and damage-free part release. Improper ejection pressure can result in part sticking, part deformation, or mold damage.

4. Process Monitoring and Feedback:

Monitoring and controlling the temperature and pressure parameters in real-time are crucial for quality control. Advanced injection molding machines are equipped with sensors and control systems that continuously monitor temperature and pressure. These systems provide feedback and allow for adjustments during the process to maintain optimum conditions and ensure consistent part quality.

Overall, temperature and pressure control in injection molding are vital for achieving quality control. Proper temperature control ensures optimal material flow, melting, homogenization, cooling, and solidification, while pressure control ensures proper material packing, gate and flow control, ejection, and part release. Monitoring and controlling these parameters throughout the injection molding process contribute to the production of high-quality parts with consistent dimensions, mechanical properties, and surface finish.

How do innovations and advancements in injection molding technology influence part design and production?

Innovations and advancements in injection molding technology have a significant influence on part design and production. These advancements introduce new capabilities, enhance process efficiency, improve part quality, and expand the range of applications for injection molded parts. Here’s a detailed explanation of how innovations and advancements in injection molding technology influence part design and production:

Design Freedom:

Advancements in injection molding technology have expanded the design freedom for part designers. With the introduction of advanced software tools, such as computer-aided design (CAD) and simulation software, designers can create complex geometries, intricate features, and highly optimized designs. The use of 3D modeling and simulation allows for the identification and resolution of potential design issues before manufacturing. This design freedom enables the production of innovative and highly functional parts that were previously challenging or impossible to manufacture using conventional techniques.

Improved Precision and Accuracy:

Innovations in injection molding technology have led to improved precision and accuracy in part production. High-precision molds, advanced control systems, and closed-loop feedback mechanisms ensure precise control over the molding process variables, such as temperature, pressure, and cooling. This level of control results in parts with tight tolerances, consistent dimensions, and improved surface finishes. Enhanced precision and accuracy enable the production of parts that meet strict quality requirements, fit seamlessly with other components, and perform reliably in their intended applications.

Material Advancements:

The development of new materials and material combinations specifically formulated for injection molding has expanded the range of properties available to part designers. Innovations in materials include high-performance engineering thermoplastics, bio-based polymers, reinforced composites, and specialty materials with unique properties. These advancements allow for the production of parts with enhanced mechanical strength, improved chemical resistance, superior heat resistance, and customized performance characteristics. Material advancements in injection molding technology enable the creation of parts that can withstand demanding operating conditions and meet the specific requirements of various industries.

Process Efficiency:

Innovations in injection molding technology have introduced process optimizations that improve efficiency and productivity. Advanced automation, robotics, and real-time monitoring systems enable faster cycle times, reduced scrap rates, and increased production throughput. Additionally, innovations like multi-cavity molds, hot-runner systems, and micro-injection molding techniques improve material utilization and reduce production costs. Increased process efficiency allows for the economical production of high-quality parts in larger quantities, meeting the demands of industries that require high-volume production.

Overmolding and Multi-Material Molding:

Advancements in injection molding technology have enabled the integration of multiple materials or components into a single part through overmolding or multi-material molding processes. Overmolding allows for the encapsulation of inserts, such as metal components or electronics, with a thermoplastic material in a single molding cycle. This enables the creation of parts with improved functionality, enhanced aesthetics, and simplified assembly. Multi-material molding techniques, such as co-injection molding or sequential injection molding, enable the production of parts with multiple colors, varying material properties, or complex material combinations. These capabilities expand the design possibilities and allow for the creation of innovative parts with unique features and performance characteristics.

Additive Manufacturing Integration:

The integration of additive manufacturing, commonly known as 3D printing, with injection molding technology has opened up new possibilities for part design and production. Additive manufacturing can be used to create complex mold geometries, conformal cooling channels, or custom inserts, which enhance part quality, reduce cycle times, and improve part performance. By combining additive manufacturing and injection molding, designers can explore new design concepts, produce rapid prototypes, and efficiently manufacture customized or low-volume production runs.

Sustainability and Eco-Friendly Solutions:

Advancements in injection molding technology have also focused on sustainability and eco-friendly solutions. This includes the development of biodegradable and compostable materials, recycling technologies for post-consumer and post-industrial waste, and energy-efficient molding processes. These advancements enable the production of environmentally friendly parts that contribute to reducing the carbon footprint and meeting sustainability goals.

Overall, innovations and advancements in injection molding technology have revolutionized part design and production. They have expanded design possibilities, improved precision and accuracy, introduced new materials, enhanced process efficiency, enabled overmolding and multi-material molding, integrated additive manufacturing, and promoted sustainability. These advancements empower part designers and manufacturers to create highly functional, complex, and customized parts that meet the demands of various industries and contribute to overall process efficiency and sustainability.

Can you explain the advantages of using injection molding for producing parts?

Injection molding offers several advantages as a manufacturing process for producing parts. It is a widely used technique for creating plastic components with high precision, efficiency, and scalability. Here’s a detailed explanation of the advantages of using injection molding:

1. High Precision and Complexity:

Injection molding allows for the production of parts with high precision and intricate details. The molds used in injection molding are capable of creating complex shapes, fine features, and precise dimensions. This level of precision enables the manufacturing of parts with tight tolerances, ensuring consistent quality and fit.

2. Cost-Effective Mass Production:

Injection molding is a highly efficient process suitable for large-scale production. Once the initial setup, including mold design and fabrication, is completed, the manufacturing process can be automated. Injection molding machines can produce parts rapidly and continuously, resulting in fast and cost-effective production of identical parts. The ability to produce parts in high volumes helps reduce per-unit costs, making injection molding economically advantageous for mass production.

3. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Various types of plastics can be used in injection molding, including commodity plastics, engineering plastics, and high-performance plastics. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency.

4. Strength and Durability:

Injection molded parts can exhibit excellent strength and durability. During the injection molding process, the molten material is uniformly distributed within the mold, resulting in consistent mechanical properties throughout the part. This uniformity enhances the structural integrity of the part, making it suitable for applications that require strength and longevity.

5. Minimal Post-Processing:

Injection molded parts often require minimal post-processing. The high precision and quality achieved during the molding process reduce the need for extensive additional machining or finishing operations. The parts typically come out of the mold with the desired shape, surface finish, and dimensional accuracy, reducing time and costs associated with post-processing activities.

6. Design Flexibility:

Injection molding offers significant design flexibility. The process can accommodate complex geometries, intricate details, undercuts, thin walls, and other design features that may be challenging or costly with other manufacturing methods. Designers have the freedom to create parts with unique shapes and functional requirements. Injection molding also allows for the integration of multiple components or features into a single part, reducing assembly requirements and potential points of failure.

7. Rapid Prototyping:

Injection molding is also used for rapid prototyping. By quickly producing functional prototypes using the same process and materials as the final production parts, designers and engineers can evaluate the part’s form, fit, and function early in the development cycle. Rapid prototyping with injection molding enables faster iterations, reduces development time, and helps identify and address design issues before committing to full-scale production.

8. Environmental Considerations:

Injection molding can have environmental advantages compared to other manufacturing processes. The process generates minimal waste as the excess material can be recycled and reused. Injection molded parts also tend to be lightweight, which can contribute to energy savings during transportation and reduce the overall environmental impact.

In summary, injection molding offers several advantages for producing parts. It provides high precision and complexity, cost-effective mass production, material versatility, strength and durability, minimal post-processing requirements, design flexibility, rapid prototyping capabilities, and environmental considerations. These advantages make injection molding a highly desirable manufacturing process for a wide range of industries, enabling the production of high-quality plastic parts efficiently and economically.

China OEM Wire Drawing Plastic Molded Parts for Automated Office Equipment  China OEM Wire Drawing Plastic Molded Parts for Automated Office Equipment
editor by CX 2024-02-19