China Provide Low Volume ABS Plastic Injection Molding Parts injection molding part detection

Product Description

SUNSHAR PRECISION TECHNOLOGY CO., LTD
ADD: Shangjiao District, Chan’an Town, HangZhou City, ZheJiang Province, China. 523878,
Tel: 0571 -82553277            website: spt-injectionmolding
Sunshar CZPT Tooling Specifications: 
Mould Standards: AISI, DIN, JIS
Mould Base Standard:  HASCO, DME, LKM, FUTABA 
Mould Steel:  H13, 1040, 420, P20, 0-1, S-7, D2, A2, 1.2343, 1.2344, 1.2083, 1.2311, 1.2379, 1.2510, 1.2767, 1.1730, P5, NAK55, NAK80, SKD61, SKD51, S136, S136H, 8407, M333, 718H
  PC, PC+ABS, ABS, PBT, LCP, PBT+GF, POM, Nylon, PEEK, PE, HDPE, PP, AS, PS, PP+PULVISTALCI, PET, TPU, PPS, PSU, PPO
SPI Mold Classifications:  101,102,103,104, 105
Mold style:  Mold style: 2-Plate, 3-Plate mould, Multi-Plate mould, MUD, 2 component mould
Runner:  Sprue gate, Edge Gate, Pin Piont Gate, Xihu (West Lake) Dis.a Gate, Submarine Gate, Ring Gate, Slim/Flash Gate
Cooling System: cool water , oil heat
Hot Runner system:   MOLD-MASTERS, INCOE, HUSKY , SYNVENTIVE, YUDO, EVIKON etc.
Surface Finish: SPI (DME) Polish: A0,A1,A3,B1,B2,B3,C1,C2,C3,D1,D2,
VDI 3400 Standard: (HASCO)  EDM: 0,3,6,9,12,15,18,21,24,27,30,33,36,39,42,45
Package: PLY-Wooden, Carton, PP bags etc.
   
Payment items:  40% down payment, 40% with material ordered, 20% with T1 Samples
Delivery Time:  15-35 days( normal)
Shipping methods:  By DHL, Fedex, UPS, TNT etc, or By sea from HangZhou
   

Why Choose Sunshar?
Sunshar provide one-stop service for high volume and technical Plastic Injection Molding – from product concept design, injection molding, tooling, plastics manufacture, assembly and packaging on an international basis – we can help you concentrate on your business.

The important thing we can offer you a very compatible price and provide the advanced solution with your products design to reduce the mold and producing costs to help your products to be successful. 

If you are looking for a bespoke solution to your high volume plastic injection molding product requirements, then Sunshar could be the partner for you.   If you are in the Medical, Construction, Aerospace, Defense, Nuclear, Automotive, Security, Agriculture or Personal Care industries, then Sunshar could help.  If you are looking for a China Mold maker or plastic injection molding company that is ISO 9001 certified, with a wealth of technical experience within our industry, as well as a vast array of equipment, then you have found us – Sunshar!  If you are a forward thinking company that wants assistance through every step of the product concept process, then on to the custom plastic injection molding, we could offer you a solution. 

Call us to see how we can help on  – See more at: http://spt-injectionmolding

When you choose Sunshar as your partner, you will get: Interactive quotes delivered in hours, not days Quality, consistent parts delivered in days, not weeks. A Free Manufacturability Analysis with every part design to save you time in the development process, A Lifetime Mold Guarantee for unlimited parts No design restrictions. The part you designed is the part you’ll get.

Order Process
1.Send us the drawing with specifications for the quality, mold life and others requirements.
2. Get a quote from us with Mold costs and basis information and part prices.
3. Negotiation of the quality, price, material, delivery time, payment term and others.  
4. Confirm and Place an order with first down payment.
5. We will analyses with your products and provide a DFM to you for making sure is good to make mold and producing.
6. Send mold design for customer approval before making mold   
7.Order materials and begin to machining, update the manufacturing information once a week.
8. Assemble the mold and have aTry out for some First samples.
9. Self- inspecting and send the samples with our inspection report to customer for confirmation  
7.If the first sample comes out and satisfied, the mold finished. If not satisfied, we will modify until meeting customer’s requirements.  
8. Producing and delivery of goods by sea or by air according customer’s requirement

FAQ
Q. When can I get the price ?
A. We usually quote within 24 hours after we got your inquiry. If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority.
 
Q. How can I get the accurate price ?
A.There are some basic specs we need to know for price calculate, that are: 3D drawings in STP,IGS,X-T format are avaialble, 2D drawings with tolorance or requirements, Please suggest us your quantity too.
 
 Q. Do you accept the OEM?
 A. OEM is welcome. We can custom the good according to your design. 
 
Q. What is the shipping ?
 A:By express(FedEx, UPS, DHL, TNT, EMS, etc…),By Air or by sea.
 
Q. How do I pay for the order?
 A.The common payments are T/T(Telegraphic Transfer),western union ,
 
Q. I have an idea for a new product, but don’t know if it can be manufactured. Can you help?
A. Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials, tooling and likely set-up costs.
 
Q. What are the advantages to having my parts manufactured locally?
A. Sunshar can offer quick reaction times to any changes in specification, batch size or material. We can ship small or large quantities anywhere in Europe overnight to accommodate unforeseen changes in demand.
 
Q. My components have already been developed on CAD. Can you use the drawings?
A. Yes! DWG, DXF, IGES, Solidworks, Pro/E, UG and Catita files can all be used to generate quotes, models and CZPT tools – this can save time and money in producing your parts.
 
Q. Can I test my idea/component before committing to CZPT tool manufacture?
A. Yes, we can use CAD drawings to make models for design and functional evaluations.
 
Q. What type of plastic is best for my design/component?
A. Materials selection depends on the application of your design and the environment in which it will function. We will be happy to discuss the alternatives and suggest the best material.
 
Q. What type of CZPT tool do I need?
A. CZPT tools can be either single impression (one part at a time) or multi-impression (2,4, 8, 16 up to 64 parts at a time). Single impression tools are generally used for small quantities, up to 20,000 parts per year whereas multi-impression tools are for larger quantities. We can look at your projected annual requirements and recommend which would be best for you.
 
Q.Ok, I’ve decided to go ahead with my project. How long will it take to get my parts?
A. It can take 3-8 weeks to have the CZPT tool manufactured depending on the part’s complexity and the number of impressions (single or multi). After we have received final approval by you of the new tool, you can expect delivery of parts within 2-3 days.

US $8,000-10,000
/ Piece
|
1 Piece

(Min. Order)

###

Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Single Cavity
Plastic Material: PA66+GF
Process Combination Type: Single-Process Mode
Application: Car, Household Appliances, Furniture, Commodity, Electronic

###

Customization:

###

SUNSHAR PRECISION TECHNOLOGY CO., LTD
ADD: Shangjiao District, Chan’an Town, Dongguan City, Guangdong Province, China. 523878,
Tel: 0769-82553277            website: spt-injectionmolding.en.made-in-china.com
Sunshar Mould Tooling Specifications: 
Mould Standards: AISI, DIN, JIS
Mould Base Standard:  HASCO, DME, LKM, FUTABA 
Mould Steel:  H13, 1040, 420, P20, 0-1, S-7, D2, A2, 1.2343, 1.2344, 1.2083, 1.2311, 1.2379, 1.2510, 1.2767, 1.1730, P5, NAK55, NAK80, SKD61, SKD51, S136, S136H, 8407, M333, 718H
  PC, PC+ABS, ABS, PBT, LCP, PBT+GF, POM, Nylon, PEEK, PE, HDPE, PP, AS, PS, PP+PULVISTALCI, PET, TPU, PPS, PSU, PPO
SPI Mold Classifications:  101,102,103,104, 105
Mold style:  Mold style: 2-Plate, 3-Plate mould, Multi-Plate mould, MUD, 2 component mould
Runner:  Sprue gate, Edge Gate, Pin Piont Gate, Banana Gate, Submarine Gate, Ring Gate, Slim/Flash Gate
Cooling System: cool water , oil heat
Hot Runner system:   MOLD-MASTERS, INCOE, HUSKY , SYNVENTIVE, YUDO, EVIKON etc.
Surface Finish: SPI (DME) Polish: A0,A1,A3,B1,B2,B3,C1,C2,C3,D1,D2,
VDI 3400 Standard: (HASCO)  EDM: 0,3,6,9,12,15,18,21,24,27,30,33,36,39,42,45
Package: PLY-Wooden, Carton, PP bags etc.
   
Payment items:  40% down payment, 40% with material ordered, 20% with T1 Samples
Delivery Time:  15-35 days( normal)
Shipping methods:  By DHL, Fedex, UPS, TNT etc, or By sea from Shenzhen
   
US $8,000-10,000
/ Piece
|
1 Piece

(Min. Order)

###

Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Single Cavity
Plastic Material: PA66+GF
Process Combination Type: Single-Process Mode
Application: Car, Household Appliances, Furniture, Commodity, Electronic

###

Customization:

###

SUNSHAR PRECISION TECHNOLOGY CO., LTD
ADD: Shangjiao District, Chan’an Town, Dongguan City, Guangdong Province, China. 523878,
Tel: 0769-82553277            website: spt-injectionmolding.en.made-in-china.com
Sunshar Mould Tooling Specifications: 
Mould Standards: AISI, DIN, JIS
Mould Base Standard:  HASCO, DME, LKM, FUTABA 
Mould Steel:  H13, 1040, 420, P20, 0-1, S-7, D2, A2, 1.2343, 1.2344, 1.2083, 1.2311, 1.2379, 1.2510, 1.2767, 1.1730, P5, NAK55, NAK80, SKD61, SKD51, S136, S136H, 8407, M333, 718H
  PC, PC+ABS, ABS, PBT, LCP, PBT+GF, POM, Nylon, PEEK, PE, HDPE, PP, AS, PS, PP+PULVISTALCI, PET, TPU, PPS, PSU, PPO
SPI Mold Classifications:  101,102,103,104, 105
Mold style:  Mold style: 2-Plate, 3-Plate mould, Multi-Plate mould, MUD, 2 component mould
Runner:  Sprue gate, Edge Gate, Pin Piont Gate, Banana Gate, Submarine Gate, Ring Gate, Slim/Flash Gate
Cooling System: cool water , oil heat
Hot Runner system:   MOLD-MASTERS, INCOE, HUSKY , SYNVENTIVE, YUDO, EVIKON etc.
Surface Finish: SPI (DME) Polish: A0,A1,A3,B1,B2,B3,C1,C2,C3,D1,D2,
VDI 3400 Standard: (HASCO)  EDM: 0,3,6,9,12,15,18,21,24,27,30,33,36,39,42,45
Package: PLY-Wooden, Carton, PP bags etc.
   
Payment items:  40% down payment, 40% with material ordered, 20% with T1 Samples
Delivery Time:  15-35 days( normal)
Shipping methods:  By DHL, Fedex, UPS, TNT etc, or By sea from Shenzhen
   

Injection Molded Parts – Design Considerations

If you want to produce high-quality Injection molded parts, there are several factors to consider before the design process. These factors include the Surface finish, Material compatibility, and Tooling fabrication. This article will focus on some of these factors. Ultimately, you can save time and money by designing the parts in-house.

Design considerations

Injection molded parttWhen creating a new part, or updating an existing part, design considerations for injection molded parts are critical. The decisions you make in these early stages of development can have a profound effect on the final product, and they can also have substantial cost and timing implications. In this guide, we’ll explore key design considerations, including how to maximize the efficiency of the injection molding process. We’ll also touch on how to optimize gate placement and parting lines.
To ensure a successful injection molding process, part design must balance structural integrity and plastic fill volume. This means creating parts with relatively thin walls that have adequate support and avoid warping or sinking. To do this, injection molded parts often feature ribs or projections to strengthen the walls. However, too thin of a wall can result in excessive plastic pressure and air traps.
One of the most important design considerations for injection molded parts is the direction of the parting line. For many applications, a parting line is obvious, but for others it’s a little less obvious. The first step in designing an injection mold is to determine which direction it should open.
Another critical design consideration is the part’s ejection. If a part isn’t ejected properly, it will stick to the mold. A part that has too many undercuts or ribs will end up stuck on the mold’s side, making it difficult to eject it from the mold. A part that has a draft angle of at least five degrees is much easier to eject.
Another important design consideration for an injection molded part is the type of plastic used. Some plastics do not tolerate undercuts. However, some materials are able to tolerate undercuts of up to five percent. Undercuts are not ideal and can increase the complexity and cost of the injection mold.
Another design consideration for injection molded parts is the radius of edges. Sharp corners can create high molded-in stresses and can lead to failure points. A radius eliminates this stress by redistributing the stress more evenly throughout the part. This also facilitates flow of the material through the mold.

Surface finish

Injection molded parts are often finished with additional processing in order to improve their aesthetic quality. There are a variety of finishing processes, including machining and sanding, which give injected molded parts a particular look, feel, or texture. The surface finish of a plastic part affects both its aesthetics and its functionality. According to the Society of Plastics Industry, certain standards for surface finish are essential to the aesthetics and durability of plastic parts.
Surface finish of injection molded parts depends on the primary design goal. For instance, some designs may need a part to be aesthetically pleasing while others may want to enhance its functionality. Surface texture is often used by designers and engineers to achieve different aesthetic goals, such as improving the product’s perceived value. A textured surface may also help hide imperfections and improve the part’s non-slip qualities.
Surface finish is a critical aspect of plastic injection molding. It can affect material selection, tooling, and other process decisions. It is important to determine the desired surface finish early in the design phase. A skilled plastic injection molder can assist you in making this decision. In addition to determining the finish you need, a skilled molder can help you decide the best material for the job.
The PIA classification system defines four basic grades for surface finish. There are subcategories for each grade. Group A surface finish is smooth, and grade B and C finishes are textured. The former is the most common and economical finish and is most suitable for industrial parts. It can hide deformations and tooling marks, and is the least expensive finish type.
Surface finish of injection molded parts can vary greatly, and can be crucial to the performance and appearance of the part. Some companies prefer plastic parts with a glossy finish, while others prefer a textured surface for aesthetic reasons. While the former may be better for aesthetic purposes, rougher surfaces are often preferred for functional or mechanical parts.

Material compatibility

Injection molded parttMaterial compatibility is important for the durability of your injection molded parts. You can use multiple materials in the same part by mixing resins. This is an ideal solution for parts that require adhesion, friction, or wear. Fast Radius can simplify the material selection process, optimize part design, and speed up production.
ABS is a thermoplastic polymer that can withstand a range of temperatures. Its low melting point means that it is easy to mold, and it has good chemical and moisture resistance. ABS also has good impact strength, and is highly durable. It is easy to recycle. Nylon is another versatile material for injection molding. It can be used for car tires, electrical components, and various apparel.
When choosing the material for your injection molded parts, keep in mind that the type of resin will determine their tolerance. Injection molding is compatible with a wide range of plastic resins. Some materials are more suitable than others for certain applications, and many plastics can be modified with stabilizers or additives to improve their properties. This flexibility allows the product development team to customize materials to achieve the performance characteristics they desire.
Polyamides are another great option for injection molding parts. Both natural and synthetic varieties of these plastics have excellent properties. However, they have some drawbacks. For instance, nylon injection molding is difficult and can result in inadequate filling. However, Nylon injection molding has many benefits, including high impact resistance and heat resistance.
Polybutylene terephthalate (PBT) is a high-molecular-weight polymer with excellent mechanical and chemical resistance. It is a good choice for components in the medical, automotive, and lighting industries. Its low water absorption and low flammability make it suitable for many applications.
Polyurethane (TPU) is another polymer option. It has excellent resistance to abrasion, chemicals, greases, and oils. It also has high temperature resistance, and is suitable for ozone environments. However, TPU is more expensive than TPE and requires drying before processing. Moreover, it has a short shelf life.

Tooling fabrication

Injection molded parttTooling fabrication for injection-molded parts is an important component of the manufacturing process. The right design of the mold can reduce the cost and time required for a finished product. For instance, choosing the right type of core for the mold can reduce the amount of material used in the part, which is necessary to produce a high-quality product. It is also important to choose a design that is easy to mill into a mold.
Injection molding requires a mold with precise geometries. The mold tool must be constructed accurately and carefully to achieve the desired precision. It can be the biggest investment in the manufacturing process, but it is also critical to the success of a project. Large volume and high-precision parts often require more complex tooling, as they require the highest level of precision.
Tool steels typically used for injection moulding include H-13 and 420 stainless steel. Both of these materials are strong enough to produce parts of comparable hardness to wrought parts. These materials have low elongation values, so they are ideal for constructing injection moulding tools. Some of these steels also have excellent dimensional accuracy and are ideally suited for high-precision tool fabrication.
The process of plastic injection molding requires precise measuring and tooling fabrication. The mold must have the proper lead angle and space for the material to deform. Undercuts must be no larger than 5% of the diameter. Moreover, the injection molded part should be free of stripping or undercuts. Ideally, it should have a lead angle of 30o to 45o.
Various plastics can be used in the process of injection molding. The process can be used to produce cosmetic and end-use parts. Materials used in the molding process include silicone rubber and thermoplastics. If the part requires additional reinforcement, it can be reinforced with fibers, mineral particles, or flame retardant agents.
Increasingly advanced technologies have streamlined the process of tooling fabrication for injection moulded parts. The process has improved with the use of computer aided design, additive manufacturing, and CNC lathes. Approximately 15% of the cost of a finished injection molded part is spent on tooling fabrication.
China Provide Low Volume ABS Plastic Injection Molding Parts     injection molding part detectionChina Provide Low Volume ABS Plastic Injection Molding Parts     injection molding part detection
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