We can offer the full range of service from product design,mold designing, making, plastic part molding to printing, assembly, package, and shipping arrangement.
*We have over 20 years production experience.
*Free Design Service:Sent us a physical sample our team provided free part design work.We also provided free mold design work after contract signed by both sides.
*Free Mold:Quantity reaches some amount, mold fee can be refund.
*Fast Mold:For simple and urgent mold,we can speed up to 15 days to finish mold and send out samples.
* In the service of plastic injection, Ideal plastic is more than just an injection molder.We provide solutions to manufacturing from start to finish.Our expertise enables us to provide clients with superior product by providing,highest quality in design, development, and solutions for precision injection molding and related manufacturing.
Custom Precision Plastic Injection Molding Services
We offers comprehensive custom plastic injection molding services to a wide range of industries. From low volume work to high volume production runs, we have the expertise and facilities to meet our customers’ contract manufacturing needs. We offer two shot, sandwich and insert injection molding as well as micro and gas assist molding. We have both 10K and 100K manufacturing facilities for those customers in the medical, pharmaceutical, food, beverage and electronics industries. Our comprehensive plastic injection molding abilities include machines with clamping forces from 18 to 3,000 tons, allowing us to produce nearly any plastic part including micro parts, thin-walled parts, and large components that require multiple shots.
We can source and mold any grade of material from typical commodity grade plastics, to engineering, functional, and structural grade materials in a variety of colors and formulations. In addition to injection molding, we offer many secondary services including sonic vibration, RF welding, hot stamping, etching, printing, plating, and packaging. Our manufacturing processes are highly automated, which allows us to run a precise and efficient production floor with minimal overhead costs. These capabilities allow us to provide fast and cost competitive manufacturing services to our customers without sacrificing precision and quality.
Enclosure plastic injection molding Auto parts plastic injection molding Medical parts plastic injection molding
1.Small details make big difference.All the parts from our company have no sharp edge. All dimensions are controlled
according to your drawings. Every product will be fully inspected and carefully packed to prevent the bump and rust in transit .
2. The craftsmanship of all parts we machined is controlled rigorously, Every product has its own process card and process chart.
3. Our quality inspection procedure is quite strict.it must self-inspected during production, we have flow inspectors and
4. Each size of product must be tested 1 by 1 after completing production.
If You Want To Create Something But No Ability To Design
You:I want to make a new product,but i only have hand made sketches,can anyone help me ?
Mogel:No worry at all.We have very
strong professional engineering and designing team,come to us,you will be in good hands.
I Have No Idea What Shoud I Do To Bring My Idea Into A Real Product
You:This is my first time to create a new product,i have no idea what should i do to make it happen.
Mogel:No worry at all.We will provide material suggestion and guide you through the design and cost evaluating stage,rest leave it
HangZhou Mogel Hardware & Plastic Co., Ltd. was founded initially as a Plastic injection molding and tooling fabrication plant from2006, afterwards growing quickly and set up Mogel Industry Limited in HK, we have several divisions,focusing on turnkey solutions inclusive of the CNC machining, Punching, Stamping and assembly .
In addition to being an OEM factory, we also have the capability of product research and development (R&D). We have industrial,mechanical and electronic design engineers We help our customers make their ideas become final products. Based on our extensive experience and deep understanding of mechanical and plastic components manufacturing,and now become a growing innovative mechanical , plastic components engineering design and manufacturing company.
Mogel group is proud to offer a comprehensive suite of compact and cost-effective products to our partners, monitoring and maintenance operations with the utmost in quality. Our factory are engaged in mechanical and plastic components manufacturing over 10 years with our goal to leverage on our synergetic capability to add value to our customer and grow the business together.
Strict inspection we do during operation
1. Experienced QC testers to check the products dimension, surface and performance according to drawings specification.
2. Experienced IQC to check the dimensions and surface of the incoming material.
3. Experienced PQC to inspect full-course during the processing.
4. Experienced FQC to inspect all the plating products from outsides and make the 100% inspection before the shipments.
Quality sample will be provided for your testing before production according to ISO 9001: 2008.
We are pleased to service you with excellent quality, reasonable cost and grow withyou together.
Q1.How to have my components quoted ?
A1: Please contact us via TradeManager or Email and send us your drawings inclusive of 2D and 3D (.STEP or .IGE file) and detail requirements. We are pleased to CZPT NDA with you if you prefer. Then our engineering team will work on them and submit competitive quotation to you.
Q2.What is the lead time for tooling and samples fabrication?
A2: The exact lead time depends on your parts specification.
The normal lead time is 40*45 days for tooling fabrication and samples.
If the tooling is not required, the lead time for samples is 15 days normally.
Q3.Can I have prototypes for testing before tooling ?
A3: Yes, our factory have team to support prototypes with machining process to fabricate them for your testing.
Q4.How to ship the samples and production order ?
A4: We will normally ship samples via DHL, UPS or FedEX via our cooperated forwarder or freight collect. For the shipping of production order, it will be by sea or by air
Q5.How to ensure the quality of parts?
A5: Firstly, our team will inspect all incoming material. QC team will inspect parts while production and finished products, then submit Quality Inspection Report together with samples and production order.
|Polishing or Custom
|ABS, PC, PA66, Nylon etc. or Custom Material
What Is Injection Moulding?
Injection molding is a process of producing precision-molded parts by fusing raw plastics and guiding them into a mold. The main components of an injection mold are a hopper, barrel, and reciprocating screw. Before injection, the raw plastics are mixed with coloring pigments and reinforcing additives.
Characteristics of injection molded parts
Injection molding is the process of manufacturing plastic parts. It uses thermoplastic, thermoset, or elastomers to manufacture components. The range of materials is enormous and includes tens of thousands of different polymers. They are blended with other materials and alloys to produce a wide range of properties. Designers select the appropriate materials for the job based on the properties and functions desired in the finished part. During the mold design process, mold materials must be carefully chosen, as different materials require different molding parameters.
Injection molding requires precise tolerances of the temperature and strain levels. The maximum strain level is about 0.15 percent. It is possible to adjust these parameters to meet the requirements of an injection molding project. The resulting products can be easily checked for quality by measuring the strain and temperature of the mold inserts in real time.
Injection molding is known for its laminar flow of the polymer. However, there is still a possibility for side-to-side thermal variations in the part forming cavity. This is illustrated in FIG. 4. The part has high and low sheared areas; the higher sheared areas flow on the bottom side of the part, while the lower sheared areas flow on the top side.
Injection molding is used to make many different types of plastic parts, from small parts to entire body panels of a car. These parts can be made from a variety of different materials, such as polypropylene for toys and ABS for consumer electronics. They can also be made from metal, such as aluminum or steel.
The melting temperature of plastic parts must be appropriate for the project’s specifications. The mold should be large enough to produce the parts desired. This will minimize the impact of uneven shrinkage on the product’s dimensional accuracy. In addition to the temperature, a mold must be designed with the material’s properties in mind.
Injection molded parts are produced using molds. This process is a complex process that requires customization to ensure proper fit and function. The main component of a mold is the base, which holds the cavities, ejectors and cooling lines. The size and position of these components are crucial to the production of quality parts. Incorrectly sized vents can cause trapped air to enter the part during the molding process. This can lead to gas bubbles, burn marks, and poor part quality.
The material used for tooling fabrication is usually H-13 tool steel. This steel is suitable for injection molded parts as it has a low elongation value. The material used to fabricate tooling for injection molded parts typically has a high yield strength. The material used for injection moulding tooling is typically 420 stainless steel or H-13 tool steel. These materials are suitable for most injection molding processes and have comparable yield strength compared to wrought or MIM parts.
Another important part of tooling fabrication is the design of the mold. It is important to design the mold with a draft angle, as this will make ejection easier and reduce costs. A draft angle of 5o is recommended when designing a tall feature. Choosing a draft angle is essential to ensuring that the plastic part is free from air bubbles after injection molding.
Injection moulding tooling costs can account for as much as 15% of the cost of an injection moulded part. With innovation in mould materials and design, tooling fabrication can be more efficient and cost-effective.
Surface finishes on injection molded parts
Surface finishes on injection molded parts can have a variety of effects on the part’s appearance and performance. Different materials lend themselves to different kinds of surface finishes, with some plastics better suited for smooth, glossy finishes than others. The type of surface finish is also affected by several factors, including the speed of injection and the melt temperature. Faster injection speeds help improve the quality of plastic finishes by decreasing the visibility of weld lines and improving the overall appearance of the parts.
For a smooth plastic surface finish, some companies require a high level of roughness on the part. Others may prefer a more rough look, but both options can have their benefits. The type of surface finish chosen will depend on the part’s purpose and intended application. For example, a glossy plastic finish may be preferred for a cosmetic part, while a rougher finish may be better suited for a mechanical part that must be tough and cost-effective.
Surface finishes on injection molded parts are often customized to match the application. For example, some parts require a rough surface finish because they require a greater amount of friction. These parts may require a sandblasting process to achieve the desired texture. Other processes can also be used to control plastic texture.
The type of surface finish depends on the materials used, as well as the design and shape of the part. The type of material used, additives, and temperature also have an impact on the surface finish. It is also important to consider surface finishes early in the design process.
Importance of a secondary operation to improve accuracy
While most injection molded parts do not require secondary operations, some components do require this type of processing. The surface finish of a component will determine how well it functions and what other secondary operations are necessary. Depending on the part’s function, a smooth or textured surface may be appropriate. Additionally, some parts may require surface preparation before applying adhesives, so an accurate surface finish can make all the difference. In order to achieve the desired finish, the injection molder should have experience molding different materials. He or she should also have the knowledge of how to simulate the flow of a mold. Also, experienced molders know how to mix materials to achieve the desired color, avoiding the need for secondary painting processes.
Injection molding is a complex process that requires precision and accuracy. The optimal temperature of the melted plastic must be chosen, as well as the mold itself. The mold must also be designed for the correct flow of plastic. In addition, it must be made of the best thermoplastic material for the part’s design. Finally, the correct time must be allowed for the part to be solid before it is ejected. Many of these issues can be overcome with specialized tooling that is customized to the part’s design.
Injection molding offers the opportunity to make complex parts at low cost. It also allows manufacturers to make parts with complicated geometries and multiple functions.
editor by CX 2023-04-20