China Vehicles Auto Keys Shell Mold Opening Customization Plastic Injection Molded Part complex injection molded parts

Product Description

Product Description

Product Name Plastic Injection Molding Auto Parts
Material A Variety of High Quality Materials: ABS, PC, PVC, TPU, PP, PE, PLA, PET, TPE, Silica Gel, Carbon Fiber, etc.
Surface Finish Optional Glossy, Matte Texture, UV/Rubber Coating, Plating, Water Transfer Printing, IML
Type of Enterprise We are professional manufacturer in plastics injection mold fabrication, plastics injection molding and OEM/ODM.
Manufacture on Demand Design nonstandard products according to your drawing or sample
Customized Prototype Design Various enclosure styles available
Design Software Pro-E, UD, Auto CAD, Solidworks, Moldflow, Photoshop, Coreldraw, Adobe Illustrator
Drawing Format step, stp, igs, dwg, prt, pdf, CZPT (for 3D print),etc.
Size As Your Requst
Production Ability Export about 3000000 pcs moulds per year.
Lead time Fast Molding, 1-5 weeks
Factory Advantage Professional assembly and quality testing workshop
Package Standard carton or customized as your request
Payment T/T, L/C, D/A, D/P, etc
Shipping way By Courier DHL, Fedex, TNT, UPS, EMS, By Sea, By Air
Certification ISO9001, ISO14001, BSCI, ISCC, SMETA, AMAZON QUALIFIED

Exhibition

 

 

Company Profile

HangZhou has strong manufacturing strength and complete industrial system, which is 1 of the largest manufacturing bases in the world. Our factory is located in Chang’an Town, HangZhou City, which is known as “China’s famous town for machinery and hardware molds”, with a factory area of over 30,000 square meters and more than 700 employees. We have more than 25 years of experience in mold manufacturing and are very competitive in the same type of industry.
25 years experience in plastics injection mold fabrication, plastics injection molding and OEM/ODM.

Startup friendly and passionate about building great products for the world
To make our clients’ life easier, we provide one-stop turn-key service which includes R&D, Sourcing, ID, MD, ED, Mold design, Mold fabrication, Package design, Molding, Finishing, Assembling, Packaging, Pack and 3PL.

25 years experience across numerous industries
Serving the world for 25 years makes our business covers numerous industries: plastic materials, nanomaterials, silicone materials, plastic products, molds, electronic products, electromechanical products, AI products, VR, consumer electronics, robot vaccum, e-ciggret, multimeters, telecommunication, IoT, security and Medical.

Well-trained Team
Customer service minded engineers and machinists are ready for your sevice: 2 × ID engineers, 7 × MD engineers, 12 × mold design engineers, 7 × R&D engineers, 2 × package engineers, 20 × project management engineers, 12 × quality engineers, 40 × mold fabrication machinist and 20 × molding machinist.

R&D Capabilities
Our company is backed by a strong R&D team composed of creative and motivated professionals. Our experience R&D department provides new product designs by manipulating scientific research functions to better serve our customers and promote our products.

Quality Control

We implement a strict QC system according to customers’ standards. Our QC system includes QC, IQC, IPQC, FQC, OQC and QE procedures. This department is formed by experienced QC personnel and advanced machines. Furthermore, the research and development department provides them with technical support throughout the entire process.

Certifications

Well-established quality system and internal control
As working closely with well-known 3rd party labs (like SGS, TUV and etc.), we have had ISO 9001, ISO 14001, SMETA and BSCI certified.

Partners

With the vision of “make people’s life easier”, we have reached long-term partnership with customers from all over the world.

Feedback from some customers
YG came highly recommend by colleagues of mine that works for large CE brands, as someone who embraces projects from both large corporations and startups alike (after all, weren’t all large corporations startups at 1 time?). YG gets it, at each stage of our startup project he always acted as a partner in our entrepreneurship, never “just a vendor”. There are lots of manufacturing vendors in China, but few true partners. YG is now my trusted partners, never ‘just a vendor’.

The team always instills the long term vision, eyes on the long term partnership, which is critical especially valued and valuable in that regard. The team is managed impeccably. Their communication is 10/10, and whenever an issue arises, as inevitably they do in product development, the team is quick to resolve it, as they seem to have an endless roster of suppliers, engineers, partners on their side, and therefore on mine.

Smart. Professional. Personable. Accessible. Efficient. And also fun to work with! I am not just happy to work with Alan as my partner, I am truly and deeply grateful for it.

— by Tom L. from Tempest Clock

 

FAQ

Q1: Are you a factory or trading company?
A1: We are a professional injection mold manufacturer for above 25 years in Xihu (West Lake) Dis.uan China.

Q2: How thin can you injection mold plastic? Do you have the capacity for mass production?
A2: We have 104 injection molding machines, 50 mold making equipments(including CNC machines, cutting machines, 3D/2.5D meansuring machines, grinder, miller and lathe machine), so that we can produce products that meet your various parameters and sizes.

Q3: How much is a plastic mold?
A3: Different shell prices are different. You can consult us with samples or drawings.

Q4: How to design plastic injection molded parts?
A4: We have 2 ID engineers, 7 MD engineers, 12 mold design engineers and 7 R&D engineers, to ensure new products designs for you. Manufacture on demand or customized prototype design available.

 

US $2-8
/ Piece
|
1,000 Pieces

(Min. Order)

###

Material: ABS/PC/TPU/TPE/PP/Silicone and etc.
Application: Electronics, Consumer Electronic
Certification: ISO, BSCI, Iscc, Smeta
Surface Finish Process: Polishing, Sand Blasting, Painting, Anodizing, etc.
Design Software: Ug, PRO-E, Auto CAD, Solid Works, etc.
Mould Cavity: Single/Multi Cavity

###

Customization:

###

Product Name Plastic Injection Molding Auto Parts
Material A Variety of High Quality Materials: ABS, PC, PVC, TPU, PP, PE, PLA, PET, TPE, Silica Gel, Carbon Fiber, etc.
Surface Finish Optional Glossy, Matte Texture, UV/Rubber Coating, Plating, Water Transfer Printing, IML
Type of Enterprise We are professional manufacturer in plastics injection mold fabrication, plastics injection molding and OEM/ODM.
Manufacture on Demand Design nonstandard products according to your drawing or sample
Customized Prototype Design Various enclosure styles available
Design Software Pro-E, UD, Auto CAD, Solidworks, Moldflow, Photoshop, Coreldraw, Adobe Illustrator
Drawing Format step, stp, igs, dwg, prt, pdf, stl (for 3D print),etc.
Size As Your Requst
Production Ability Export about 3000000 pcs moulds per year.
Lead time Fast Molding, 1-5 weeks
Factory Advantage Professional assembly and quality testing workshop
Package Standard carton or customized as your request
Payment T/T, L/C, D/A, D/P, etc
Shipping way By Courier DHL, Fedex, TNT, UPS, EMS, By Sea, By Air
Certification ISO9001, ISO14001, BSCI, ISCC, SMETA, AMAZON QUALIFIED
US $2-8
/ Piece
|
1,000 Pieces

(Min. Order)

###

Material: ABS/PC/TPU/TPE/PP/Silicone and etc.
Application: Electronics, Consumer Electronic
Certification: ISO, BSCI, Iscc, Smeta
Surface Finish Process: Polishing, Sand Blasting, Painting, Anodizing, etc.
Design Software: Ug, PRO-E, Auto CAD, Solid Works, etc.
Mould Cavity: Single/Multi Cavity

###

Customization:

###

Product Name Plastic Injection Molding Auto Parts
Material A Variety of High Quality Materials: ABS, PC, PVC, TPU, PP, PE, PLA, PET, TPE, Silica Gel, Carbon Fiber, etc.
Surface Finish Optional Glossy, Matte Texture, UV/Rubber Coating, Plating, Water Transfer Printing, IML
Type of Enterprise We are professional manufacturer in plastics injection mold fabrication, plastics injection molding and OEM/ODM.
Manufacture on Demand Design nonstandard products according to your drawing or sample
Customized Prototype Design Various enclosure styles available
Design Software Pro-E, UD, Auto CAD, Solidworks, Moldflow, Photoshop, Coreldraw, Adobe Illustrator
Drawing Format step, stp, igs, dwg, prt, pdf, stl (for 3D print),etc.
Size As Your Requst
Production Ability Export about 3000000 pcs moulds per year.
Lead time Fast Molding, 1-5 weeks
Factory Advantage Professional assembly and quality testing workshop
Package Standard carton or customized as your request
Payment T/T, L/C, D/A, D/P, etc
Shipping way By Courier DHL, Fedex, TNT, UPS, EMS, By Sea, By Air
Certification ISO9001, ISO14001, BSCI, ISCC, SMETA, AMAZON QUALIFIED

Design Considerations for Injection Molded Parts

There are many factors to consider when designing a component for injection molding. These include design factors, materials, overhangs, and process. Understanding these factors will make it easier to choose the right part for the application. In this article, we’ll go over several of the most common design considerations.

Design factors

Injection molded parttTo get the best results from your injection molded parts, you must ensure that they meet certain design factors. These factors can help you achieve consistent parts and reduce cost. These guidelines can also help you to avoid common defects. One of the most common defects is warping, which is caused by the unintended warping of the part as it cools.
When designing injection molded parts, the draft angle is critical. Increasing the draft angle allows the part to emerge cleanly from the mold and reduces stress concentration. This can improve the part’s function and speed up the production process. In addition, it ensures a uniform surface finish. Incorrect draft angles can result in parts that are not functional and can cost you money. If your product team doesn’t pay attention to these design factors, they could end up destroying expensive molds and producing a high number of rejects.
Ribs are another design factor that should be taken into consideration. Rib height should be less than three times the thickness of the part’s wall. This will prevent sink marks and minimize the chances of the ribs sticking inside the mold.

Materials

There are many options when it comes to materials for injection molded parts. Choosing the right material will affect how well it performs in your particular application. If you need a large part to be flexible and sturdy, then a plastic with good flow properties will work best. Injection molded plastics come in a variety of different resins. Choose the one that best meets your application’s needs, considering its main functionality and the desired appearance. You may also want to choose a material that is UV resistant, heat resistant, flexible, and food safe.
Polymers that are suitable for injection molding include polycarbonate and polypropylene. These materials are flexible and strong, and can be used to create parts with high-level details. These materials are also lightweight and inexpensive. Despite being flexible, they are not suitable for high-stress applications.
During the molding process, the injected material must be cooled, otherwise it will expand again. This is why you need to keep the temperature of the mould at 80 degrees Celsius or less.

Process

Injection molding is the process of creating plastic parts. The plastic is melted in a mold and then forced to cool. It then solidifies into the desired shape. During the cooling process, the plastic can shrink, so it is important to pack the material tightly in the mold to prevent visible shrinkage. When the mold is completed, it cannot be opened until the required cooling time has passed. This time can be estimated based on the thermodynamic properties of plastic and the maximum wall thickness of the part.
The mold must be precisely designed and tested. The process can be repeated many times, which makes it ideal for mass production. It is also one of the fastest ways to scale production. The more parts a mold can produce, the lower its cost per piece. This is one of the benefits of injection molding.
Injection molding parts are used for many industries, including appliances, electronics, packaging, and medical devices. They can be made to have complicated shapes.

Overhangs

Injection molded parttOverhangs are areas of extra material that surround the surface of an injection molded part. This extra material is typically made of inexpensive material that is edged or glued on the part’s surface. The overhang material can be easily separated from the blank using a simple cutting process.
The amount of material needed for an overhang is dependent on the shape of the part and the amount of surface area. Generally, an overhang is less than 15 percent of the cost of the part. Usually, the material used should be able to fulfill the overhang’s function and differentiate it from the material in the form flachen area.
Overhangs on injection molded parts should be avoided because they may cause the design to become unstable. To avoid this problem, consider designing your part so that the sides and edges are parallel to one another. This will help ensure that the part will be free of undercuts and overhangs.
Overhangs on injection molded parts can be avoided by ensuring that the parts are designed with tolerances in mind. For example, an overhang in an injection molded part can cause a mold to have an overhang that is too small for the machine. This can cause problems in the manufacturing process, and it can result in a costly mold.

Cost

Injection molding costs can vary depending on the complexity of the part, the size and the type of plastic. Parts with complex geometries may require additional design work and tooling. Larger parts can also cost more than small ones. The amount of time spent designing and producing them is also important.
To reduce the cost of injection molding, a manufacturer must consider two major factors: tooling and the material used. The plastic used for injection molding has several different properties, which will impact the part price. For instance, plastics with a lot of glass fibers will reduce the amount of time necessary to repair the mold. Another factor to consider is the thermal properties of the material.
The next major factor in the cost of injection molded parts is the material of the injection mold. While most of these molds are made of steel, the type and grade of steel used is important. Injection molds are also required to have nearly wear-free interior cavities. This is necessary to maintain tight tolerances.
Another factor that contributes to the cost of injection molded parts is the cost of bulk material. This material costs money and requires expensive electricity to process. Typically, the more parts you produce, the lower the cost per pound. Storage of bulk material is also a significant expense. Therefore, a quicker cycle time will reduce storage costs.

Reliability

While manufacturing involves some degree of variation, the variation should be within acceptable limits. This is essential if you want to produce high-quality, dimensionally stable parts. A reliable manufacturing process involves precise control over mold tooling and part design. It also requires repeatability in both quality and production processes.
A reliable injection molding process also focuses on detecting defects early in the production process. Invisible hazards, such as air pockets, mold materials compromised by overheating, and more, can lead to failure. These defects will most likely not be discovered by simple visual inspection and may not come to light until after warranty claims are filed from the field. By finding the defects in the early stages, manufacturers can maximize productivity and reduce costs by minimizing the number of replacement parts needed.
The process of building a custom mould for plastic components is highly skilled. A perfect mould will eliminate potential defects and ensure that the production process is reliable. Traditionally, this process relied on trial and error, which added time and money to the production process.

Design for manufacturability

Injection molded parttWhen designing injection molded parts, it is imperative to keep in mind their manufacturability. Injection molding allows for complex geometries and multiple functions to be combined into a single part. For example, a hinged part can have a single mold that can produce two different halves. This also decreases the overall volume of the part.
Injection molded parts do not typically undergo post-processing. However, the mold itself can be finished to various degrees. If the mold is rough, it can cause friction during the ejection process and require a larger draft angle. Detailed finishing procedures are outlined by the Society of Plastics Industry.
The process of designing injection molds is very exacting. Any errors in the mold design can lead to out-of-spec parts and costly repair. Therefore, the process of Design for Manufacturability (DFM) validation is a key step early in the injection molding process. Fictiv’s DFM feedback process can identify design challenges and provide early feedback to minimize lead times and improve quality.
The surface of an injection molded part can develop sink marks, which occur when the material has not fully solidified when it is ejected from the mold. Parts with thick walls or ribs are more prone to sinking. Another common defect in plastic injection molding is drag marks, which occur when walls scrape against one another during ejection. In addition to sink marks, parts with holes or exposed edges can form knit lines.
China Vehicles Auto Keys Shell Mold Opening Customization Plastic Injection Molded Part     complex injection molded partsChina Vehicles Auto Keys Shell Mold Opening Customization Plastic Injection Molded Part     complex injection molded parts
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